Matt's Basement Workshop - Audio

Part 2 of the construction of my Brese J-Style Small Smoother. In this episode we'll wrap up the final assembly of this amazing little smoother plane and I'll explain the right way to do it, while also explaining WHAT I ended up doing instead. Of course luckily in the end it all came together and works just as well and amazingly as I had hoped and dreamed it would! If you're not familiar with Ron Brese and his amazingly beautiful hand planes you really need to take a look for yourself. They're not just gorgeous to look at, but the feeling you have when you pick one up and take a few passes with them is mind blowing. They're a really work of art and they have the capability to elevate your planing to a new level. Don't just take my word for it, ask anyone who's had the pleasure of trying them out. Of course I'm not going to lie and pretend this kind of beauty doesn't have its cost. Ron makes each plane himself and doesn't rush the construction. He makes them to exacting tolerances with the end result being

It's been a long time in the making and that has nothing to do with the kit itself! My Brese J-Style Small Smoother has finally been completed and is making the most amazing shavings a plane has ever taken in the basement workshop. For those of you who've heard me talk about this project on Wood Talk Online Radio you know it's been an ongoing laugh each and everytime it's been discussed. Well the laughing is over and the tears of joy are streaking my face. With the completion of the small smoother I finally have a plane I can say I crafted myself and it's made to be unlike any other out there. If you're not familiar with Ron Brese and his amazingly beautiful hand planes you really need to take a look for yourself. They're not just gorgeous to look at, but the feeling you have when you pick one up and take a few passes with them is mind blowing. They're a really work of art and they have the capability to elevate your planing to a new level. Don't just take my word for it, ask anyone who's had the pleasure

It's Thanksgiving weekend in the States, so I thought it would be a perfect time to bring our resident expert Hendrik Varju back to the show. ; I figure many of you have a long weekend off and could use a little something to listen too and maybe inspire you while in the shop...or being dragged along OUT to shop for Black Friday deals.Just recently Hendrik released his two newest titles to his Private Woodworking Instruction in a Box series of DVDs.

I can't remember the last time I did any kind of shop tour in my current basement workshop, so after much prodding by a few of you (especially you John!!!) I decided it was time to invite all of you down for a look around.Really there's not a lot to look at that you haven't already seen, but I figured while you're all here I might as well explain a little bit about where and what I have in the shop. Coincidentally timed with this tour (completely unplanned I swear!) is the introduction of a new piece of equipment in my shop.Thanks to the folks at Highland Woodworking and their sponsorship of the show we have a brand new Steel City 8" Jointer.So without further delay, let's get this tour moving along!!!

If you have any questions from today's episode or any from the first 3 episodes of this series. Don't hesitate to drop me a line "EMAIL ME". Some of you already have, and I'll be addressing those questions in next week's episode where we'll devote the entire episode to answering those questions. The Kid's Maple Bookcase project is all wrapped up now and we're about to move onto something new. But before we do, I wanted to answer some questions a few of you had that came up along the way. As you probably already know (if you've seen Parts 1-4 of the build) I tried to offer alternative methods to the construction or answer questions that I kind of figured would come up along the way. And of course I invited you to send in your questions in case I missed something. The two biggest questions that were asked were in regards to the assembly of the side panels and then more of a comment and suggestion vs a question on the method I used for cutting notches in the shelves. I had discussed using different

In today's episode we get a look at the finishedKid's Maple Bookcase. ; When I originally recorded the footage I was literally minutes away from the clients picking it up, so I may have skipped over some details you'd like to know more about.

Let's take one more trip back to Woodworking in America 2010 and I'll share with you a few more classes I attended as part of this ongoing amazing experience. I eluded to the "mourning phase" after leaving the show and coming down off my woodworking high as we drove away. That mourning isn't quite what it was a week ago, but I still have moments where I forget I'm not more than a classroom away from one of my many new friends. Hopefully you can make it next year, same location...so you can start making your traveling plans as soon as we hear the dates. Once they're announced you'll hear it from me right away. Today's episode contains snippets from Glen Huey's "Sliding Dovetails without Fail", Marc Adam's "Amazing Router Jigs for Inlay, Ellipses and 'Faux' Dovetails" and also one more from Chris Schwarz "Scraper Planes". Once again, don't take my word for how awesome it was this year, ask anyone who's attended! In fact, checkout some of the great links we've been putt

Another Woodworking in America has come and gone and it's left a lasting impression. Not just on me but everybody I've talked with who attended. This is like no other woodworking show out there right now. It's not about the vendors, it's not about the lecturers, it's all about the people attending. And I'm willing to admit I was wrong about my fears of the show becoming too big too fast. Even with the introduction of power tool classes and the combining of design seminars with the handtool lectures, Woodworking in America didn't lose it's focus on what today's woodworker wants to learn and more importantly experience, and it's that experience that will keep me and so many others coming back year after year. Even if you missed the deadline for signing up to attend the classes with the likes of Frank Klausz, Jim Tolpin, Roy Underhill, Ron Herman, George Walker and Michael Fortune you can still run into them in the marketplace, and what a marketplace it was too! Imagine all the vendors you've heard the staff

In part 3 of the Kid's Bookcase construction we start the final assembly. ; At this point all the components are cut to their final dimensions and we've done our dry fits to make sure everything is going to come together without a hitch.

With the side panels glued up and grooved to recess our adjustable shelf hardware it's time to move on to the next part of the Maple Kid's Bookcase. In today's episode we cut and prep the fixed shelves then attach them, along with the top rails, to the side panels from Part 1. My method for this construction process is to use Pocket Hole Joinery. They're strong enough to hold up to the wear and tear the bookcase will endure and make the construction process very simple. At the end of the build portion, we'll take a look at the options we have for cutting notches in the shelves themselves. Because of the design, the shelves need to "wrap around" the four legs to fit snug against the recessed panel. I use a bandsaw for this task, but if you don't have one...there are other ways this can be accomplished. [dewplayer:http://blip.tv/file/get/Mattvan-440KidsBookcasePt2127.mp3]Click to PlayDownload Video FileDownload Audio FileDon't forget to enter for free Schwag and please support our sponsors by visit

Long before the summer hiatus this year you might remember our last project build was a Maple Child's Dresser for a client and family friend. It was one of four pieces I was asked to build for their daughter's room. Today we're getting started with the first of a four part series that covers the construction of the next two pieces, a pair of matching Maple Bookcases with adjustable shelves. The construction is straight forward and the design is loosely based on a Shaker "style" bookcase. Clean lines, strong materials and soft edges were what I had in mind when I sat down to work up the final construction notes and drawings based on the pictures of similar bookcases they showed me. In today's episode we'll construct the sides of the bookcase and route a pair of grooves in each side panel that will house the adjustable shelving hardware I chose to use. We'll then follow up the construction portion of the video with a look at some of our shelving hardware options and even some jigs we can use to ins

It's been awhile since our last episode, but the summer hiatus is wrapping up and it's time to get back to business. ; Before we get to far into new episodes I think we need to give away some long overdue schwag.

Today's "Try it Tuesday" is a look at Bob Lang's "Woodworker's Guide To Sketchup". A really amazing tutorial covering just about every aspect of Google's Sketchup 3D modeling system that a woodworker would need to create stunning and detailed drawings for their next project. Bob is a great teacher, author and of course woodworker. Bob has taken it upon himself to learn as much about Sketchup as humanly possible, and for the past couple of years has been teaching woodworkers how to get the most from it. "Woodworker's Guide To Sketchup" is a fully interactive eBook that you load onto your computer and can access while using Sketchup on your next project. It's like having Bob sitting next to you while you're designing. And to add to all of this are the multiple built-in videos that highlight the topics discussed throughout and reinforce the lessen. Trust me, if you've ever wanted to learn how to use Sketchup or just dramatically improve what you're already doing with it, this is

We wrap up our discussion of the bench planes today with a discussion about Smoothing Planes. Next to the Jack Planes, the smoothers are probably one of the more common planes in the shop. In the Stanley Numbering System, the smoothers are the lowest numbers, 1-4. But you can easily recognize them by their smaller size, as they're usually no longer than 9-1/2 inches in length and 2 inches wide for a model like the No.4. This is also true for the bevel-up versions of smoothers. While I prefer to use my smoothing planes primarily for final prepping of my stock for finishing, they can easily be used much like you would a Jack or Jointer plane on small stock. It's only when it comes to working large stock that they're not ideal for flattening or roughing the pieces. To learn more about the world of Stanley Hand Planes visit Patrick Leach's website "Patrick's Blood and Gore" at www.supertool.com. [dewplayer:http://blip.tv/file/get/Mattvan-437SmoothingPlanes919.mp3]Click to PlayDownload Video FileDownl

Today's "Try it Tuesday" is the Veritas Jointer Fence. A great accessory for the hand plane user to help get nice square edges on your stock. Usable with almost all of the bench planes, it attaches to the body via two, strong rare earth magnets. Once attached to a plane, making square edges is a breeze and easily repeatable. Saving you time and of course aggravation when squaring up a stock's edge. I've used mine for years now and have never had a problem with it. The model featured in today's show is the regular model, but there is a version for low-angle planes too. If you're interested in ordering one for your shop, visit Highland Woodworking or Lee Valley. Please remember, every purchase you make helps to support the show! Tell them Matt's Basement Workshop sent you.[dewplayer:http://blip.tv/file/get/Mattvan-436JointerFence141.mp3]Click to PlayDownload Video FileDownload Audio FileDon't forget to enter for free Schwag and please support our sponsors by visiting their links here on the website

Moving along with our discussion of bench planes it's time to take a look at the jointer planes. The jointers are our middle of the road tools. These are the tools we reach for once we've taken our stock from it's rough cut faces and edges, leveled out the big hills and valleys and are ready to take the material to it's final finished dimensions. The jointers are big planes that have the weight to push through knots and tricky grain with little to no effort. But they can wear you out quickly if you're not careful. Typically I use my own to prep stock for final smoothing with a smaller smoothing plane. But you can easily set one up to act very much like a smoother if you really desired the workout. To find out more about which planes are which and what kind of job they do best, visit Patrick's Blood & Gore at www.supertool.com. [dewplayer:http://blip.tv/file/get/Mattvan-435JointerPlanes340.mp3]Click to PlayDownload Video FileDownload Audio FileDon't forget to enter for free Schwag and please support our

The quickest and easiest way to improve an old hand plane is to swap out the original blade and maybe even the chipbreaker. Not that there's anything truly wrong with the original pieces, other than a little surface rust and maybe a nick or two, but if you were to hold the new old and blades side-by-side you'll quickly notice a big difference. The new blades are much thicker and therefore less likely to flex while being used and typically will hold their edge longer too. If there were any drawbacks to using the thicker blades it would be that they may fill more of the planes mouth than the original blade, but you may find in the case of a smoothing plane, this is a desirable drawback. And of course the cost of the new blades can set you back too, but it's a small price to pay for fantastic results. [dewplayer:http://blip.tv/file/get/Mattvan-434ReplacementBlades706.mp3]Click to PlayDownload Video FileDownload Audio File Don't forget to enter for free Schwag and please support our sponsors by visiting their

Today's Try it Tuesday is the Lee Valley Handplane Screwdriver. Since the next few episodes will be continuing our discussion of hand planes, it only makes sense we need to cover some tools or accessories that go along with them. The Handplane Screwdriver is one such accessory. Unlike an ordinary screwdriver, the full length slot and brass ferrule completely grip the chipbreaker screw ensuring it won't be damaged and make it amazingly easy to tighten and loosen. Along with the easy to grip handle, the handplane screwdriver is perfect for the handplane user. [dewplayer:http://blip.tv/file/get/Mattvan-432HandplaneScrewdriver947.mp3]Click to PlayDownload Video FileDownload Audio File Don't forget to enter for free Schwag and please support our sponsors by visiting their links here on the website.

Finally returning to our discussion on hand planes we pick back up by talking about the roughest planes on the bench. The Jack Planes! This class of bench plane falls between the large jointers and the smaller smoothers, but they're the perfect size for doing rough work without wearing out the user. In the Stanley-Bailey numbering system the Jack Planes are the No.5's, No.5, No.5-1/4, No.5-1/2. But in case there's no number or it's a wooden bodied or you're just not sure, the Jack Plane is easy to identify by its size - approximately 9-12 inches in length. Again, not to long, but not to short! The Jack isn't a plane built for beauty, so if you're picking one up second hand don't be surprised if it's really, really beaten up. But don't worry, it'll work amazing. [dewplayer:http://blip.tv/file/get/Mattvan-433JackPlanes350.mp3]Click to PlayDownload Video FileDownload Audio File Don't forget to enter for free Schwag and please support our sponsors by visiting their links here on the website.

Today's "Try it Tuesday" is all about my shop apron, more specifically the Leather Apron from Highland Woodworking. With it's generous proportions, it's deep flap covered pockets and it's really comfortable feel (once it's properly broken in that is) this is a great apron for any woodworker. Why would you need a shop apron? With all the little things you have laying around your benchtop, or on top of your stationary tools it's great to have a place to put them where they can be reached quickly and easily. That's exactly what a good shop apron will do. Not to mention protecting you from flying debris and keeping you from being caked in sawdust. Regardless of whether it's leather, canvas, cotton or polyester? A good shop apron will pay for itself in no time, especially when you don't have to search for your pencil or square. [dewplayer:http://blip.tv/file/get/Mattvan-431ShopApron339.mp3.mp3]Click to PlayDownload Video FileDownload Audio File Don't forget to enter for free Schwag and please support